App Monkeys

Menu

Model BT2000 Pro-Ag Box Tipper

(2000kg Capacity) CLASS 3 Fixing

JCB P/No 332-V3960

operator manual

User Information

Before using your BT2000 Box Tipper for the first time it is IMPORTANT that all operators make themselves familiar with the unit and must read this Operators Manual and Safety Instructions attentively.

In order to operate your Strimech Attachment as safety and efficiently as possible, it is important that all literature supplied with the attachment is read and understood before any work is undertaken.

This is, however, not a training guide and any new operators should seek the relevant training before using any Strimech Attachment. This also applies to the safe use of your machine. Refer to the manual that came with the machine or contact the manufacture/supplier directly.

If there is any doubt on anything to do with the maintenance or use of the attachment, contact Strimech for further information.Getting started

The BT2000 Box Tipper will be fitted and delivered with Weld on type Class 3/ITA3 brackets as per JCB P/No 332/V3960 specification. If for any reason the fittings are lost or damaged, or if the bracketry has been removed for any reason, please refer back to this information in order to refit the brackets and/or replace any lost fittings with the correct specification.

The BT2000 Box Tipper will also be fitted with hydraulic pipes and fittings to suit 3/8”BSP standard quick release couplers to suit your JCB machine. If these pipes or couplers are damaged, they must be replaced immediately with New pipes and couplers.

DO NOT ATTEMPT TO REPAIR HYDRAULIC PIPES OR ALLOW ANYONE ELSE TO REPAIR THEM.

Any replacements can be ordered from us and sent to you overnight if required.

The BT2000 Box Tipper is a low maintenance unit. And requires little mechanical attention as such, other than greasing the main pivot shaft using the greasing points located around the unit at these areas and by following a general basic care routine.

Your BT2000 Box Tipper weighs 638kg including the Class 3/ITA3 Brackets supplied as per JCB P/No 332/V3960 specification and has a max loading of 2.0 tonnes.

Risk of overloading

It is your responsibility to check the maximum load capacity of your handler and attachment. The handlers max capacity will be reduced by the combined weight and LLC of the attachment and this must be taken into account during use. You must not exceed the recommendations advised by the manufacturer and the max capacity of the attachment which can be found on the attachments data plate.

It is important to ensure any additional weight imposed when the attachment is loaded does not exceed the overall maximum capacity of the attachment or the handler.

Lost Load Centre (LLC): This is specific to each bracket type and is listed on the machines Serial Plate.

NOTE: During use, please be aware of increased weight due to shock loading. This includes performing manoeuvres such as driving down a rough field, at some speed, with a full box. The resulting bouncing effect is known as shock loading and the weights can be significantly magnified to the point of overload.

The BT2000 Box Tipper is not to be used for any other purpose than for which it is intended – that is the lifting and rotating of one box containing free flowing product at a time.

 

It is not to be used as a forklift.

 

Damage to the unit resulting from overload will not be covered under a warranty or liability claim. The specifications, descriptions and illustrations in this manual are accurate at the time of publication but may be subject to change.

 

 

Safety

 

All operators of the BT2000 and forklift/loader must hold the appropriate forklift licence or certificate of competence to do so.

All operators must be familiar with the BT2000 Operators Manual and forklift/loader operations prior to use. If safety instructions are not observed and complied with it can lead to the risk of injury to the operator and others as well as damage to the machine, property and the environment. Non-compliance to the safety instructions can lead to claims for damages/injury becoming invalid.

When travelling on public roads the pallet forks and arms on the box rotator should be removed due to their protrusion and potential risk for accident/injury particularly when negotiating junctions or in traffic. It is not advised to travel on the public highway with a full box of produce for safety reasons.

 

Dangers, operating errors and exemption from liability

 

  1. No responsibility will be accepted for possible dangers arising from operations complying with the designated use.

 

  1. Damage to agricultural produce particularly vulnerable to damage during processing cannot be entirely ruled out. Weather conditions, the quality of the produce and many other circumstances beyond our or the operator’s control have an influence on the vulnerability to damage of the produce being processed. For example, when processing potatoes the submerged weight of the potatoes, the manuring (nitrogen content) of the potatoes, the degree of maturity (firmness of the skin) of the potatoes, the temperatures during processing and many other circumstances can have an influence on the vulnerability to damage. These examples do not claim to be exhaustive.

 

  1. To avoid damage to agricultural produce the user must adapt the machine to the respective operating conditions. The results produced by the machine must be constantly monitored and checked.

 

  1. Strimech shall not be liable for any damage to agricultural produce and other items, which occurs as a result of normal operating, adjustments errors or other incorrect usage.

 

  1. Strimech accepts no liability for any damage caused as a result of operations not complying with the designated use of the machine. This also applies to damage to agricultural produce caused by certain external influences.

 

Qualification & training

 

Only personnel with the appropriate forklift/loader licence are authorised to use this attachment.

Statutory minimum age limits must be observed, reliable personnel only should perform maintenance/work on this machine.

Persons undergoing training or instruction or taking part in a general training course should only use this machine under direct supervision of an experienced* and trained person.

Strimech shall not be responsible for any damage/injury caused by the use of parts/repairs not supplied and/or approved by Strimech or through the use of the rotator by inadequately trained personnel.

 

*Experienced personnel are classed as those persons with appropriate engineering knowledge and training from an approved provider, supplemented with experience of working with this type of activity.

General safety

 

Any warning signs/instructions on the machine provide important information and must be observed.

Ensure that you are familiar with the machine before starting work.

Check round the attachment for any noticeable damage, or missing parts before starting work.

It is advisable that the operator does not wear jewellery and baggy clothing to avoid the risk of snagging and trapping.

Ensure that you are working in an area clear of obstructions and watch out for wandering individuals (particularly children!).

 

PLEASE NOTE: All forklifts and lifting equipment are subject to LOLER inspection/report within 12 months of service from new, by reputable engineers and records kept and maintained.

 

Important safety instructions

 

Take extra care when attaching the BT2000 to the telehandler to ensure that it is attached correctly via the Class 3/ITA3 brackets and hydraulic quick release couplers. (See page 8 Connection to the telehandler).

Ensure that the forklift/loader and its hydraulic system are in full working order.

Never allow any person to stand between the forklift/loader and the 180C during connection or at any time.

 

Never exceed the permissible weight of the handler, box rotator, box and its contents for handling.

 

Ensure that the side and top arms are set in accordance with the OPERATOR INSTRUCTIONS in relation to the sizes of box being handled at the time and NOTE that this may need adjustment for different sized boxes. Excessive slack between the box and support arms will allow the box to move around during operation and could result in the box falling off. See adjustment section in this operator manual for details.

Take into account the protrusion of the BT2000 forks (a further 1305mm from the carriage of the unit) when manoeuvring around and take particular care when negotiating corners.

When travelling on public roads the pallet forks on the box rotators should be removed due to their protrusion and potential risk for accident/injury particularly when negotiating junctions or in traffic.

The driving characteristics of the forklift/loader are influenced and altered by the attachment of mounted machines and it is important to ensure adequate steering and braking ability as required.

Never perform any adjustments to the BT2000 whilst mounted, unless the forklift/loader is stopped, turned off and the BT2000 is resting on the ground where possible.

Ensure that the forklift/loader cannot roll away by use of a park brake or wheel chocks.

It is forbidden to allow persons to ride on the BT2000 or the forklift/loader it is attached to, at any time.

Keep clear of unit discharge to avoid being hit by stray produce.

NEVER ALLOW ANY PERSON TO STAND OR WORK BENEATH A SUSPENDED LOAD!

Connection to forklift / loader

The BT2000/332-V3960 will be delivered already fitted with the correct Class 3/ITA3 bracketing, hydraulic fittings and hydraulic hoses to fit your loader.

If for any reason the fittings are lost or damaged, they must be replaced with the following specification of fitting;

SPARE PART NUMBER:

105287-100

DESCRIPTION:

CLASS 3/ITA3 WELD ON FIXINGS INC BOLTS/WASHERS/NUTS (SET)

For your own safety and the safety of others, always use the correct fittings to attach bolt-on bracketing to the rear of the unit. Always place the unit on the ground and turn off the forklift/loader before attempting any changes.

Attachment

Stand the BT2000 up the correct way using the lifting eye on the top arm assembly, in an area free from obstruction to allow you to drive the forklift/loader towards the bracketing.

For Quick Hitch bracketing, connect as you would with any other attachment and the type of bracketing fitted to the box rotator. 

Attach the hydraulic hoses to the forklift/loader via the pipes and fittings supplied with the box tipper as specified, whilst the loader is TURNED OFF.

We advise you to do a few test runs of the box tipper with no box attached, to ensure you are satisfied that connection and the hydraulic pipes are connected correctly and working with no leaks, before putting the box tipper into full service. This allows the operator an opportunity to get used to the box tipper prior to first use.

EXPORTED MACHINES: If your machine is being exported out of the UK, the hydraulic oil has to be removed from the system prior to shipping. Please be aware that you will need to plug your hydraulic couplings in to the loader and run the machine through with hydraulic oil in the first instance and prior to operation.

 

YOU ARE NOW READY FOR OPERATION.

Adjustment of the top arm assembly

 

The BT2000 requires immediate adjustment of the top arm assembly and pallet forks in relation to the size of boxes you will be handling. This will require repeating when you change to different size boxes. Set the pallet using the latches located on the top of the fork rail to the maximum width your boxes can take for stability. Set the top arm to be clear of the height of your boxes and the same for the side arm assembly to allow sufficient space to drive in and out of the box. The top arm assembly is adjusted simply via a hand pin and lynch pin that is replaced to prevent the hand pin working loose. The side arm assembly is adjusted via a bolt that will require removing and re-fitting with Loctite once in its final desired position for optimal stability.

The BT2000 is a high visibility unit and the pallet forks can be seen through two large apertures in the rear fixed frame assembly as well as below the box tipper front slewing frame assembly to guide you into the box. The side arm assembly will also enable you to gauge access to the box.

 The adjustment range of the BT2000 arms/forks are as follows:

 

TOP ARM

(TAKEN FROM TOP OF PALLET FORK TO UNDERSIDE OF TOP ARM)

MINIMUM HEIGHT:

1026MM

MAXIMUM HEIGHT:

1171MM

SIDE ARM

(TAKEN FROM CENTRE OF CARRIAGE TO INSIDE OF SIDE ARM)

MINIMUM WIDTH:

845MM

MAXIMUM WIDTH:

920MM

PALLET FORKS OUTSIDE

(OUTSIDE TO OUTSIDE)

MINIMUM WIDTH:

900MM

MAXIMUM WIDTH:

1168MM

Rules of Conduct for Operation

The following points must always be observed before the machine is started up and during operation:

– Never leave the machine unattended.

– Check the machine regularly for oil leakage. Replace defective components immediately.

– The user is responsible for damage to the produce caused by oil leakage.

– Check the machine for dirt accumulation and clean it on a regular basis.

Rules of conduct when handling the hydraulic system

 

DANGER

The hydraulic system is under high pressure!

Fluids escaping under high pressure can penetrate the skin and cause serious injuries! If such injuries occur, call a doctor immediately as otherwise there is a risk of serious infection!

Consequently: Work only on the hydraulic system when the hydraulic system is depressurised, and the drive is switched off.

 

Note

All components of the machine are driven hydraulically. Replace defective hose connections immediately. The user is responsible for damage to the produce caused by oil leakage.

 

Speed Restriction

Your box tipper is fitted with a check valve complete with restrictors in the hydraulic system to set the speed. As a personal preference if you require rotation speeding up or slowing down these restrictors can be changed simply, please contact us to discuss your requirements and we can supply the relevant restrictors and instructions how to change them yourself.

 

Pre-use checks & storage

Before operational use, it is important to inspect the handler and attachment with the recommended pre-use checks to prevent damage or danger.

  • Check all mounting/securing pins are present and do not appear to be worn or missing. Replace as required.
  • Physically check all nuts and bolts or other fixings are present and tight. Do not use if any are missing or broken.
  • Visually check welds for cracks – this can compromise the strength and operational use of the attachment and may pose a health and safety risk.
  • Check round all hydraulic hose and connections for leaks and damaged hydraulic pipe. Replace as required. Do not attempt to repair hydraulic hose.
  • Check for any potential damage to the serial plate as this helps to identify the attachment, its origin of manufacture and will be required to order spare parts if needed.
  • Check the top and side arm are present and in good condition.
  • Check the pallet forks are present and in good condition.
  • When attachments are to be stored away when not in use, correct storage methods are important in protecting the paintwork. The attachment should be cleaned down thoroughly and stored inside where possible.
  • Always store your attachment in an area free from obstruction so not to cause hazard to others or damage to the attachment.

 

Operational Procedure – IMPORTANT

Once the BT2000 is attached to the forklift/loader correctly and adjusted for the correct box size you can begin operation.

The following step by step procedure will take you through the basic operation of the machine;

The BT2000 is a high visibility unit and the pallet forks can be seen through two large apertures in the rear fixed frame assembly as well as below the box tipper front slewing frame assembly to guide you into the box. The side arm assembly will also enable you to gauge access to the box.

Drive in to collect a full box until it touches the BT2000’s carriage (as far back as it will sit)

Ensure that the BT2000 is not tilted forwards on the loader as the box could slide off.

Pick up the box and tilt the box tipper back slightly to keep the load against the carriage and drive to the desired tipping point.

Position the loader so that on tipping the box, the product will fall as required. As standard the BT2000 will tip to the left (from the driver’s seat of your loader).

REMEMBER TO ADJUST THE BOX TIPPER SIDE ARM AND TOP ARMS FOR DIFFERENT BOX SIZES. TOO MUCH SPACE BETWEEN THE BOX AND ARMS OF THE BOX TIPPER IS DANGEROUS AS EXCESSIVE FREE MOVEMENT COULD RESULT IN LOSING THE BOX OFF THE FRONT OF THE ATTACHMENT.

Maintenance

 

Regular maintenance is a prerequisite for good operational reliability. The following safety advice is to be observed before starting any maintenance, cleaning or repair work.

Trained personnel may only execute maintenance activities.

Inform operating personnel before beginning special operations and maintenance work. Designate a supervisor.

If necessary, ensure that the maintenance area is adequately secured.

Use suitable tools and wear gloves and appropriate PPE when working on the machine!

Switch off the machine completely for maintenance and repair work and ensure that it is protected against inadvertent starting by:

– Locking the principal controls and removing the ignition key and/or

– Detaching the hydraulic supply.

Carry out maintenance and repair work only when the machine is positioned on stable and level ground and has been secured against involuntary movement and toppling.

To avoid the risk of accidents, individual parts and larger subassemblies being moved for replacement purposes should be carefully securely attached to lifting tackle. Use only suitable hoisting and lifting gear with adequate load capacity, which is in proper working condition. Never work or stand under suspended loads!

The securing of loads and the instruction of crane operators should only be entrusted to experienced persons. A signaller giving instructions must be within sight of the crane operator or must be provided with a radio link.

For carrying out overhead work, always use specially designed facilities or safe ladders/ platforms. Never climb on the machine itself! Wear a safety harness when carrying out maintenance work at greater heights.

Clean the machine, especially connections and threaded unions, of any traces of oil, fuel or preservatives before carrying out maintenance/repairs! Never use aggressive detergents. Use lint-free cleaning cloths.

Before cleaning the machine with water or steam jets (high-pressure cleaners) or other cleaning agents, cover or tape all openings which – for safety and operational reasons – must be protected against ingress of water, steam or cleaning agents.

After cleaning, examine all fuel, lubricant and hydraulic oil lines for leaks, loose connections, scuffing marks and damage. Any defects found must be rectified without delay.

Always retighten any screwed connections that have been unscrewed during maintenance and repairs.

Any safety devices removed for setting-up, maintenance or repair purposes must be refitted and checked immediately upon completion of the maintenance and repair work and prior to operation.

SAFETY NOTICE:

Oil under high pressure can cause injury and is very hot!

GREASING ROUTINE – VERY IMPORTANT!

It is very important to grease your box tipper using a good quality general purpose grease at least once weekly whilst working under normal conditions and twice weekly under extreme use and or very dry/dusty conditions. Any components not greased often enough are at risk of excessive wear and possible seizing; these components therefore would not be covered under warranty.

 

Greasing Instructions

Whilst connected to the loader grease the tipping rack/pinion on front slewing frame and main shaft (via lubrication points in front shaft retainer and rear fixed frame assembly) using 3 pumps from the gun or more if required using a good quality multi-purpose grease. Rotate machine on forklift/loader back and forth several times to work the new grease in.

Being aware of your own safety/safety of others, rotate the machine through its entire cycle and repeat the greasing process to ensure full coverage.

You are now ready to use the machine again.

It is important to follow the recommended greasing routine to protect your BT2000 from damage and prolong the lifespan of its main operating parts.

Failure to carry out this maintenance may result in your warranty becoming invalid due to non-maintenance.

 

 

Warranty

All new equipment is warranted for a period of 12 months from date of invoice. Our warranty does not apply to wear parts or bought out items, unless covered by an additional manufacturer’s guarantee. Strimech will undertake any rectification work using our own service engineer on site – this should be arranged through our product support helpdesk. Strimech may opt to use its local dealer for rectification work at their own discretion. Rectification work should not be carried out without prior notification and approval by Strimech. Claims for work carried out without authorisation will be rejected. Strimech may require equipment returned for warranty work at its own discretion – transport charges will be the responsibility of the customer.

Strimech accepts no liability for instances arising from ignorance, occurrences outside our control, such as accidents or malicious damage and through non-compliance with safety/maintenance instructions and/or by failure to set up the hydraulic reset system (if applicable) in accordance to the ground conditions at the time.

All wearing parts and certain hydraulic fittings/hoses are not covered under warranty.

 

Please see our standard T’s & C’s for full details, available on our website www.strimech.co.uk

 

DAMAGES DURING TRANSIT:

 

Damage occurred during transit arranged on your behalf by Strimech must be reported to Strimech before signing for the item from the haulier to enable us to enter any claim with them directly. The limit of our liability to undertake repairs to products damaged during transit is dependent on signing for any damaged product upon delivery as “DAMAGED”. Thank you

 

If you have arranged your own collection/haulage and the order has been received damaged, you will need to follow the same procedure as above to report it, however, Strimech will not be able to enter any claim with a haulier where transport has been arranged by your own methods. Thank you

European Community Certificate of Conformity

 

Serial Number :

Manufacturer:                         Strimech Engineering Ltd

                                               Longmore Avenue

                                               Bentley

                                               Walsall

                                               WS2 0BW

                                               United Kingdom

 

Product:                                  2 Tonne Box Tipper c/w Side/Top Arms/

                                               Pallet Forks & Class 3/ITA3 (Teletruck) Brackets

 

Model:                                    BT2000/332/V3960

 

Date of Last Load Test:         N/A

 

Directive (s):            2006/42/EC Machinery Directive

 

The Undersigned declares that the product named above complies with the requirements of the relevant sections of the above referenced directive (s). The unit complies with all the applicable Essential Health and Safety Requirements of the Directive.

 

Signed:

Name:                    Stella Henderson

Position:                Company Director

Date of Issue: